Bulk Cable Supplier

Sunshine is best cat6 bulk cable manufacturer based in China & Vietnam. Sunshine offers performance grade and best Cat5e, best Cat6 cable bulk, best bulk cat6 ethernet cable, best bulk Cat6a cable, Cat7, Coaxial and outdoor Ethernet bulk cables that include unshielded (UTP) FTP (Foil twisted pair) and shielded (STP) configurations.

Sunshine’s growing expertise in manufacturing and exporting network and communication cables and providing OEM/ODM has provided other companies with over 20 years of experience in Ethernet cables in bulk loads. As a bulk hdmi cable supplier, we build testing solutions for an array of unique cable system conditions and requirements to evolve our capabilities and services to meet your increasing needs. Additionally, we can offer bulk oem lightning cables and cablewholesale bulk cat5e ethernet cable for you with competitive price.

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Bulk Cables Product Families

Sunshine bulk deals are stranded cables available in Cat5e/Cat6/Cat7 bulk Ethernet cables in Unshielded Twisted Pair (UTP), Foiled Twisted Pair (FTP), Shielded/ Screened Unshielded Twisted Pair (S/UTP), Foiled Unshielded Twisted Pair (F/UTP) and Shielded/Screened Foiled Twisted Pair. Solid bulk cables from Sunshine have been tested to exceed TIA industry performance standards.

Fire Alarm Cable

Outdoor Shielded Network Cable

Bulk RG6 Coaxial cable

Bulk Coaxial Cable

Cat 6 bulk cable

Bulk Cat 5e Cable

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Why Choose Sunshine Bulk Cable

· Offered with an In-wall, CM Rated or CMR Rated, Plenum, CMP Rated, or PVC jacket these cables are perfect for creating patch cables or for horizontal, in-wall installations.

· 100% pure copper.

· HD polyolefin insulation, grouped with a cross slot with drain wire makes the cable structure stable and protected by a thermoplastic and non-flame propagating sheath colored according to the customer’s request.

· There are no moving parts inside the box to prevent kinking. And we can customize cable lengths, cat 6 bulk cable 250 ft, cat6 bulk cable 250 ft, cat6a bulk cable 250 ft, cat6 bulk cable 500 ft, cat6a bulk cable 500 ft, cat6 bulk cable 1000 ft and cat6a bulk cable 1000 ft.

· Dispensing cable is easy.

· The solid bulk cable is packaged in a double-layered carton that protects the cable from damage during shipping.

· verified as compliant with EIA/TIA standards.

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Can Be Perfectly Tailored to Your Specific Need

Buying cables in bulk can save you a lot of money and time. You can easily customize your own cable length and distance. Sunshine bulk cable is offered in a variety of colors and standard length of 1000 ft per spool to suit your needs. And we offer many types of bulk cables, such as best cat 6 cable bulk, cat 5e cable bulk, cat 6a cable bulk, cat 6a ethernet cable bulk, bulk cat 6 cable, bulk cat6 ethernet cable,bulk cat6 plenum cable, bulk cat6 ethernet cable, bulk cat6 patch cables, bulk cat6 plenum cable, cat6 shielded plenum bulk cable, bulk cat6 outdoor cable, cat6 plenum bulk cable, bulk cat6 shielded cable and bulk cat6a shielded cable.

High-grade Electrical Performance

Electrical performance is best achieved as the twisted conductor pairs are gap-free. This means that the conductor-to-conductor spacing, or centricity, is kept uniform, offering excellent and consistently reliable movement of electrical signals.

Minimized Latency

Latency is at a minimum with Sunshine’s ethernet bulk cables, providing sturdy signals between two connections.

Applications

● Computer networks at the office ● Wiring home with Ethernet connectivity at customized lengths ● Telecommunications
● Speakers ● Security Systems

Bulk Cable Standard Packaging Specifications

For bulk orders, we have the standard 1000 feet(305 m) per reel weighing about 11 kg. A carton contains 2 rolls. We also have cable spools of about 100m, 500m, 1000m and custom length that you can choose from.

Quality Control

Sunshine not only assures the best quality Bulk Cables are delivered to the market but also upholds an environmental responsibility of disposing of raw materials, in-process products, and end-products which can potentially harm the environment.

Sunshine follows a round of quality checks throughout the production process from raw material acceptance to production and to end-product processing prior to shipping.

Raw-Material Quality Control (RMQC)

The high-quality raw material is paramount in delivering standard-wise end-products. Upon delivery of the raw materials (copper wires, etc), they go through an IDC inspection that determines whether they pass or fail. Failure to meet specific standards will automatically reject the raw materials.

Production Quality Control (PQC)

Mass-producing bulk cables from the raw materials stored in the warehouse are carried out in the production area.

Fluke testing is done to test for on-contact-to-contact voltage, continuity detection, and open jaw current detection. Also, the connectors are checked if they conform with the T568B standard.

Sunshine also carries out a series of quality checks in the production area whether daily, weekly, monthly, or yearly. This is to check if certain measures should be done in their machines or manufacturing process should be improved or fixed to meet safety standards for both the process and their employees.

In-Process Quality Control (IPQC) and Unfinished Product Quality Control (UPQC)

These are checks that are carried out during mass production is completed. In-process materials would be strictly tested for identity, quality, strength, and purity as appropriate and approved or rejected by the quality control unit during the production process.

Quality Control Before Packing and Final Quality Control

Before LAN Cables are packed or boxed, the QC unit checks the products for possible cracks, breaks, and cable connectivity. The cables are also physically inspected and tested (electrical tests are run).

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Sunshine Bulk Cable Manufacturing Process

With our company’s expertise in cable production, our in-house cable manufacturing process produces the best premium Bulk Cables

Step #1: Wire Diameter Reduction Through A Series of Wire Drawing Processes

1st Wire Draw

The first step in manufacturing bulk cables is wire drawing. Wire drawing is a process in which the wire is drawn through a die so as to reduce its diameter and increase its length. As this happens, its volume remains the same.

The dies are flooded with lubricant which also serves as a coolant, increasing the life of the dies and keeping the copper wire from overheating.

The result of this process is a 5000 ft of coil of 10, 12, or 14 AWG copper wire.

2nd Wire Draw

The copper wire produced in the first draw will then be transferred to an insulating area of the plant where a second wire draw will be done followed by annealing, before the application of insulation to the copper wire.

In the second wire draw, the size of the wire is reduced to 19, 22, 24, 26AWG, or to any size needed.

Step #2: Annealing Softens the Wire

From its brittle state after drawing, the wire needs to be annealed to make it ductile. Annealing is simply the process of heating the copper to a certain temperature and then slowly cooling it.

At this stage, the wire submerged in water is heated up to 1000 deg F for just a moment before taking it out of the water. Submerging it in water prevents oxidation and corrosion of the metal.

Step #3: Wire Extrusion, Insulation, and Testing

The next step requires the wire to be passed through an extruder where either a single or double coating of plastic is applied. High-density polyethylene pellets are fed into the extruder, heated, and melts.

Step #4: Wire Diameter and Insulation Testing

Before the reels move to the next manufacturing operation, wire diameter, and insulation diameter are measured, and the wire is tested for electrical properties such as capacitance and resistance.

Step #5: Wire Twisting and Stranding

In this step, the insulated wires are twisted into wire pairs. Each pair has a unique twist length to avoid crosstalk and interference.

The wires will now be tested for electrical defects such as crosses, shorts, and opens.

Step #6: Cabling

The wires that came out from the stranding process are grouped together forming a multi-unit cable core. A rotating core truck twist together the cables which provide protection against electrical interference and provides flexibility.

Step #7: Jacketing

At jacketing, several operations such as gel-filling, armoring, jacketing, and printing are performed to produce the finished cable. Upon finishing the jacketing operation, the finished cable is wound onto wooden reels.

Gel-filling and Armoring

The cable core is heated ensuring that the filling compound penetrates possible voids. A filling compound is added to the heated core in the filling chambers. Then finally, a plastic core is wrapped around the cable.

Metal Sheathing

Depending on the cable design, a protective metal sheathing of either aluminum or aluminum and steel combined may be added during this manufacturing step. The aluminum acts as a grounding path for high-voltage surges that may be caused by lightning strikes and other eventualities in aerial cables, while steel adds mechanical protection for buried cables.

Extrusion of Outer Cable Jacket

Extrusion again takes place for the outer cable jacket. It is usually made from low-density polyethylene, is colored black, and can have the characteristic of being ultraviolet light resistive in case it is exposed to sunlight. This rugged thermoplastic is the final protective layer applied to the group of conductors enclosing the against the environmental conditions.

Cooling

The jacketed cable then passes through a temperature-controlled water trough, which cools the jacket. The cable is dried, and the top layer of the jacket is heated slightly so that printer markings can be imprinted on it. The cable labels are stamped into the jacket itself and will be permanently marked for its lifetime.

Step #8: Cables Tested Before Shipping

After the jacketing operation, the cable is wound onto wooden or metal reels. Then it is transported to the final test facility.

Physical Inspection of the Bulk Cable

An inspector checks for the proper placement of units, subunits, and spare pairs within the cable.

Fluke and Electrical Test

Electrical tests include a ring-out of all conductors for continuity and a core-to-sheath test. The core-to-sheath test measures minimum voltage requirements between the cable core and the metal sheath; this helps ensure that high-voltage surges, such as lightning strikes, cannot reach the conductors. A high-voltage test is also done to check the conductor's electrical integrity. Tests will be performed for mutual capacitance, unbalance, and resistance.

Shipping

Before cable shipment, the cable ends are sealed with a steel or plastic cap, and testing air-core cables. Such cables are equipped with valves so that dry, pressurized air can be pumped into them to protect them from moisture.

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Testing Equipment

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Wholesale Bulk Cables at Sunshine

High-Quality and Fast Bulk Cables

We are meticulous with our quality checks of Bulk Cables and manufacturing standards of Bulk Cables. Our goal is to offer you the best Bulk Cables and guarantee high-quality Bulk Cables for you to boost your business. Sunshine Bulk Cables could totally avoid getting overheated as our Bulk Cables have the property of producing low heat when charging. All Bulk Cables made from Sunshine Electronics are fast and we can guarantee you that all chargers are reliable and of high quality.
Strong Supply Capacity

We manufacture your Bulk Cables fast to ensure that the production and distribution schedules of your business are not delayed or disrupted. Sunshine has self-owned factories in China and Vietnam which are fitted with the machinery of highly Validated and Recognized test equipment brands to ensure that we efficiently manufacture high-quality Bulk Cables. It also enables us to produce in bulk within short turnaround times for Bulk Cables.
Customized Order Acceptable

A group of engineers offer customized designs according to customers’ requests. Our aim is to offer a customized Bulk Cable design to meet all your requirements for Bulk Cables. We are determined to bring your vision to life because customer satisfaction for Bulk Cables is extremely important to us.
Competitive Price

More than 20 years manufacturing experience. All of our machines are automatic, fast, and advanced with high output. Production average cost is much lower to offer competitive prices to customers.
Free Bulk Cable Sample

Sunshine Electronics offers you a free USB-C Bulk Cable sample for testing and to confirm that we meet your custom design requirements.
Worry-free Pre and After-Sales Services

Generally speaking, time is an invaluable resource for your business and thus fast service delivery for Bulk Cables is important and necessary to get a good result. Consequently, our short response times aim to provide easy access to our services of USB C Bulk Cables. The Sunshine Electronics team is always on hand to guide you through After-Sales procedures such as the warehousing of Bulk Cables, shipment of Bulk Cables, and just-in-time delivery of Bulk Cables.

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Get Bulk Cables in Bulk Step-by-step

We Respond to Your Inquiry for Bulk Cables Within 12 Hours

Generally speaking, time is an invaluable resource for your business and thus fast service delivery for PD adapters is important and necessary to get a good result. Consequently, our short response times aim to provide easy access to our services of Bulk Cables to meet your needs.

We Provide Customer-Based Solution of Bulk Cables

Our aim is to offer a customized solution to meet all your requirements for Bulk Cables. We are determined to bring your vision to life because customer satisfaction for Bulk Cables is extremely important to us.

We Achieve the Goal of Efficient Bulk Cable Manufacturing

The Sunshine factories in China and outside China--Vietnam are fitted with the machinery of highly Validated and Recognized test equipment brands in our laboratories and production workshop, to ensure that we efficiently manufacture high-quality, fast, compact and compatible Bulk Cables. It also enables us to produce in bulk within short turnaround times and prove competitive prices for Bulk Cables.

We Offer Custom Bulk Cable Labeling and Packaging

If you come to us with Bulk Cable packaging needs, we will do our best to make them come true. We have available designs for Bulk Cables that you can choose from or we could explore customization for custom Bulk Cables that you want.

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Bulk Cable FAQ

What is the bulk wire?

Bulk cable means that it is considered a large quantity of cable as opposed to only a few feet. For example, a 1,000-foot roll of wire is considered bulk. A 10-foot piece is not. Also, the bulk wire will not have any terminations on it. Just wire.
What is bulk Ethernet cable?

An Ethernet cable is a cable used to connect wired networks, bulk Ethernet cable (up to 1000 feet runs are available) is used to set up a network, so as to connect multiple computers (possibly in different rooms) and other devices to the server usually in offices and other businesses.
Should I get Bulk Cat5 or 7 Ethernet cables?

The choice between Bulk Cat5 and Cat7 Ethernet cables depends on your specific networking needs and budget. Cat5 cables are older and more affordable, suitable for basic networking, while Cat7 cables offer higher performance and better shielding against interference, but they are typically more expensive. If you need higher performance and future-proofing, Cat7 cables may be beneficial, but if budget is a concern, Cat5 cables may suffice.
Does a thicker Bulk Ethernet cable make a difference?

Yes, the thickness of a bulk Ethernet cable can make a difference in terms of performance and durability. Thicker Ethernet cables, typically referred to as higher gauge or lower AWG (American Wire Gauge) cables, generally have lower resistance and can carry signals over longer distances without degradation. They may also provide better protection against interference and physical damage compared to thinner cables. Additionally, thicker cables may be more suitable for high-speed networking applications, such as Gigabit Ethernet or higher, where signal integrity is critical. However, for most home and office networking needs, standard Ethernet cables of the appropriate category (e.g., Cat 5e, Cat 6) should suffice, and the difference in thickness may not be significant.
Does a longer Bulk Ethernet cable mean less speed?

And yes, an Ethernet cable that's longer than that will start experiencing an increased latency, although almost unnoticeable at the beginning, but it can get really bad as the length increases.